Inside the World's Leading Artificial Grass Factory
CCGrass leads the industry with full in-house production and control at our professional artificial grass factories. Advanced technology and strict quality standards ensure exceptional turf and reliable delivery.
Modernized Artificial Grass Factories Worldwide
CCGrass operates six advanced artificial turf factories across China, Vietnam and Indonesia, supporting a global supply network for high-quality synthetic turf. Since entering the artificial grass industry in 2002, the company has continuously expanded its production capacity to meet growing worldwide demand.
Today, the combined factory area exceeds 1,000,000 m², with an annual production capacity of over 150,000,000 m² of artificial grass. More than 4,000 employees work across these facilities, supporting large-scale artificial turf production for sports pitches and landscaping projects across global markets.
Each manufacturing facility operates with advanced production equipment and strict quality management procedures. All factories comply with ISO9001, ISO14001 and ISO45001 standards and pass international factory audits including BSCI, WFSGI, ICS and Sedex, ensuring reliable manufacturing quality and responsible production practices.
>20 Years
Manufacturing Experience
>150,000,000 m²
Annual Capacity
>4000+
Staff
Professional Artificial Grass Production Process
Understand more about the manufacturing process behind world-leading synthetic turf. As the world’s largest artificial grass factory, CCGrass manages every stage of production under one roof. The artificial grass manufacturing process includes four key stages: extrusion, twisting, tufting and backing, each playing an essential role in creating durable, high-quality turf.
With a fully integrated production system, CCGrass maintains strict control over product quality, production costs and delivery timelines. Our manufacturing capabilities also provide the flexibility to meet specific project requirements, including the development of unique yarn shapes and efficient production planning. This approach shortens lead times and ensures consistent product quality across every batch. Whether for sports or landscaping, our ability to oversee every detail means we deliver reliable, customized turf solutions that fit your project and budget.
Extrusion
Extrusion is the foundational process for producing the fibers used in artificial grass. In very simple terms, high-quality raw polymer pellets are mixed with color and UV additives and then transformed into either flat tape or individual fibers.
Twisting
The extruded fibers undergo twisting, enhancing their strength and resilience. They are then wound onto spools to prepare for the tufting process, ensuring the fibers maintain their texture and durability in the final product.
Tufting
In this step, the twisted fibers are stitched into a backing cloth, forming the surface layer of the turf. After tufting, the fibers are cut to create individual tufts of artificial grass, enhancing the turf’s natural appearance and performance.
Backing
The final step involves applying a durable backing to secure the fibers in place. This backing provides stability and support, enabling the turf to withstand various weather conditions and heavy usage in professional sports settings.
Complete Quality Control for Each Turf Product
At CCGrass, we are deeply committed to delivering high-quality artificial turf products. Our rigorous quality control process starts with the careful selection of raw materials and continues through every stage of production. We conduct thorough assessments at key points, including yarn inspections, checks on semi-finished and finished products, and a final before delivery check.
With over 150 dedicated QC personnel working across our facilities, we ensure no detail is overlooked. Each product undergoes multiple rounds of testing to meet our exacting standards. Only after passing these comprehensive quality checks are our products approved for delivery to the market, guaranteeing the reliability and performance you can trust.
Sustainable Manufacturing
for a GreenLife
Greenlife is our environmental concept, focused on ensuring that all manufacturing processes, product development, and innovations comply with strict eco-friendly standards. By adopting a systematic approach to environmental protection, we are committed to making a meaningful contribution to a sustainable future.
