Inside the World's Leading Artificial Grass Factory
CCGrass leads the industry with full in-house production and control at our professional artificial grass factories. Advanced technology and strict quality standards ensure exceptional turf and reliable delivery.
Modernized Artificial Grass Factories Worldwide
CCGrass operates six advanced artificial turf factories across China, Vietnam and Indonesia, supporting a global supply network for high-quality synthetic turf. Since entering the artificial grass industry in 2002, the company has continuously expanded its production capacity to meet growing worldwide demand.
Today, the combined factory area exceeds 1,000,000 m², with an annual production capacity of over 150,000,000 m² of artificial grass. More than 4,000 employees work across these facilities, supporting large-scale artificial turf production for sports pitches and landscaping projects across global markets.
Each manufacturing facility operates with advanced production equipment and strict quality management procedures. All factories comply with ISO9001, ISO14001 and ISO45001 standards and pass international factory audits including BSCI, WFSGI, ICS and Sedex, ensuring reliable manufacturing quality and responsible production practices.
>20 Years
Manufacturing Experience
>150,000,000 m²
Annual Capacity
>4000+
Staff
Global Manufacturing Network for Reliable Supply
CCGrass continues to strengthen its global manufacturing network to provide customers with more stable supply, shorter lead times and greater flexibility for international projects. With artificial grass factories across China, Vietnam and Indonesia, our expanding production footprint supports growing global demand while maintaining consistent product quality across different markets.
Our Factory in China
Located in Huai’an, China, the two factories cover a total area of 500,000 m² and serve as a core manufacturing engine within CCGrass’s global production network. Since 2002, they have supported the long-term development of the company’s manufacturing capabilities.
With decades of manufacturing experience and continuously upgraded production facilities, the China factories support stable product quality, efficient production and reliable supply for customers worldwide.
Our Factory in Vietnam
The Vietnam factory complex in Tây Ninh Province consists of three artificial grass factories and covers a total area of 500,000 m², starting with the first phase commissioned in 2019 and followed by phased expansion.
The Vietnam facilities play a key role in large-scale production and coordinated global supply, with continuous expansion further strengthening production capacity and improving sourcing flexibility and delivery efficiency.
Our Factory in Indonesia
Put into operation in 2025, the CCGrass Indonesia factory in West Java is a regional supply hub within the company’s Southeast Asia manufacturing and supply chain network.
As part of CCGrass’s ongoing global manufacturing expansion, the Indonesia factory further strengthens regional supply coordination and manufacturing flexibility across Southeast Asia.
Professional Artificial Grass Production Process
Understand more about the manufacturing process behind high-performance synthetic turf. At CCGrass, every stage of artificial grass production is completed under one roof, allowing greater control over manufacturing quality, production consistency and delivery efficiency.
The artificial grass manufacturing process includes four key stages: extrusion, twisting, tufting and backing, each playing an essential role in creating durable, high-quality turf for sports and landscaping applications.
With a fully integrated production system, CCGrass maintains close control over raw materials, product quality and production timelines throughout the entire manufacturing process. Our manufacturing capabilities also provide the flexibility to meet specific project requirements, including the development of unique yarn shapes and efficient production planning.
This integrated approach helps shorten lead times while ensuring consistent product quality across every batch of artificial grass produced. Whether for sports or landscaping, our ability to oversee every detail allows us to deliver reliable, versatile turf solutions for projects worldwide.
Extrusion
Extrusion is the foundational process for producing the fibers used in artificial grass. In very simple terms, high-quality raw polymer pellets are mixed with color and UV additives and then transformed into either flat tape or individual fibers.
Twisting
The extruded fibers undergo twisting, enhancing their strength and resilience. They are then wound onto spools to prepare for the tufting process, ensuring the fibers maintain their texture and durability in the final product.
Tufting
In this step, the twisted fibers are stitched into a backing cloth, forming the surface layer of the turf. After tufting, the fibers are cut to create individual tufts of artificial grass, enhancing the turf’s natural appearance and performance.
Backing
The final step involves applying a durable backing to secure the fibers in place. This backing provides stability and support, enabling the turf to withstand various weather conditions and heavy usage in professional sports settings.
Complete Quality Control for Each Turf Product
At CCGrass, we are deeply committed to delivering high-quality artificial turf products. Our rigorous quality control process starts with the careful selection of raw materials and continues through every stage of production. We conduct thorough assessments at key points, including yarn inspections, checks on semi-finished and finished products, and a final before delivery check.
To maintain stable manufacturing quality, a team of over 150 dedicated QC personnel monitors every stage of the production process across our factories. Complementing this on-site quality control, our advanced testing laboratories provide ongoing performance evaluations and technical verification for long-term product durability and performance.
Sustainable Manufacturing
for a GreenLife
Greenlife is our environmental concept, focused on ensuring that all manufacturing processes, product development, and innovations comply with strict eco-friendly standards. By adopting a systematic approach to environmental protection, we are committed to making a meaningful contribution to a sustainable future.
